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China Wholesale Battery Recycling Systems Factories – Aluminum acid battery – Purui

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plastic recycling and granulating machine

lithium battery recycling equipment

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China Wholesale Battery Recycling Systems Factories – Aluminum acid battery – Purui Detail:

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The working principle of the waste lead storage battery crushing and separating system is that the storage battery is crushed by a crusher, the crushed fragments are cleaned by a vibrating screen, lead mud is washed away, the cleaned fragments enter a hydraulic separator and are separated by utilizing the characteristics of different specific gravity of materials, and the separated battery plastic fragments and a lead grid pass through screw conveyor output systems from different outlets of the hydraulic separator.

The specific process is to break the waste lead-acid battery to pieces less than 100mm through the knife edge on the hammer head of the crusher and then enter the vibrating screen, in which a plurality of water spray nozzles are arranged, and the materials are fully cleaned under the double action of water power and vibration.

Lead mud in the battery debris is flushed into the lead mud precipitator through the mesh of the sieve plate, and flocculating agent in an appropriate proportion is added into the lead mud precipitator to promote flocculation and sedimentation of the lead mud, so that a scraper in the lead mud precipitator is convenient to convey to a lead mud stirring tank, then lead mud in the tank is conveyed to a filter press through a lead mud conveying pump, and lead paste is formed after pressure filtration, and the lead paste can be conveyed to a pre-desulfurization system for continuous treatment.

At the same time, polypropylene, heavy plastic and lead grid separated after vibration cleaning are sent to the hydraulic separator by the vibrating screen. Due to the different specific gravity of the materials, the above three materials are sent out from the upper, middle and lower outlets respectively after being separated by the hydraulic separator. In order to ensure the thorough cleaning and separation of various materials, the system carries out secondary cleaning and separation of materials, thus ensuring the cleaning and separation effects of various materials.

The system adopts full-screen monitoring, automatic control and high degree of automation. The main equipment adopts 316L stainless steel with good corrosion resistance. Acid liquor in the whole equipment forms an integral internal circulation system. In addition, acid mist dust removalpipelines are connected to the top of each main equipment in a toxic way, acid mist generated in the production process is pumped to an acid mist cleaning filter for cleaning and filtering, and is discharged into the atmosphere after reaching the standard through detection, thereby preventing air pollution and meeting environmental protection requirements.

WechatIMG6851

breaking and separation unit

Serial numb er

Device name Specification model Quantit y Table/s et Main material Remarks
1.1 Vibrating feeder ZG-1000-3000 1 Q235-ALining 316L P=2×3KW

Attached: Weighing Device

10T sensor 4 Hunan Jiangye Changsha titanium alloy
1.2 Belt conveyor JYPF05DB.16 1 Leg 304/Q235idler 304 Belt Fluorine rubber Belt width 800;P=4KW, fully enclosed
1.3 Magnetic iron remover RCDD-10 1 Q235-A P=15KW
1.4 Crusher soundproof room JYPF05DB.19 1 Combinati on
1.5 Crusher JYPF05DB.1 1 316L/304 90KW, 20hammers, 4 air springs
1.6 Dilute oil lubrication station XYZ-6 1 Q235A 2×0.75K W
1.7 Primary vibrating screen JYPF05DB.2 1 Liquid contact portion 316L,reinforcing ribs, legs, Sieve plate 800x 800mm, quantity 3, p = 2 x
1.8 Diaphragm JYPF05DB.3 1 Liquid
filter contact
portion
316L,
reinforcing
ribs, legs,
etc. 304
1.9 Primary JYPF05DB.5 1 Liquid Blade
lead grid contact diameter
screw portion Φ 280×
conveyor 316L, 10. shaft
reinforcing diameter
ribs, legs, Φ 127×
etc. 304 15,
P=7.5KW
1.10 Secondary JYPF05DB.6 1 Liquid Blade
lead grid contact diameter
screw portion Φ 280×
conveyor 316L, 10. shaft
reinforcing diameter
ribs, legs, Φ 127×
etc. 304 15,
P=7.5KW
1.11 Lead mud JYPF05DB.10 1 Liquid
settling tank contact
portion
316L,
reinforcing
ribs, legs,
etc. 304
1.12 Lead mud JYPF05DB.11 1 Liquid P=7.5KW
mixing tank contact V=10m3
portion
316L,
reinforcing
ribs, legs,
etc. 304
1.13 Filtrate tank JYPF05DB.12 1 PP V=10m3
1.14 Hydrodyna mic separator JYPF05DB.15 1 316L
1.15 Horizontal screw conveyor JYPF05DB.22 1 Liquid contact portion 316L,reinforcing ribs, legs, etc. 304 Blade diameter Φ 275× 8diameter of axle φ108×8 P=5.5KW
1.16 Neutralizatio n tank JYPF05DB.23 1 Liquid contact portion 316L,reinforcing ribs, legs, etc. 304 P=11KW
1.17 buffer tank JYPF05DB.24 1 Liquid contact portion 316L,reinforcing ribs, legs, etc. 304 P=3KW
1.18 Acid filter JYPF.0TB702 2 316L

One for standby and one for use

1.19 cooling water tank JYPF.0TB1102 1 PP
Second, the acid mist dust removal part
2.1 Spray purification JYPF05DB.31 Hunan Jiangye 1 PP φ2600*60 00
2.2 Induced draft fan 4-52-B 1 Glass fibre reinforced plastics Fan motor P=22KW
2.3 liusuan pump 60FS-35 1 Plastic lining
2.4 Smoke exhaust window JYPF 1 PP H≤25m
Three, all kinds of acid pump
3.1 Water separation pump Q=60m³/h, H=11m 1 Overcurren t section 316L Xin Jiuyang
3.2 Acid circulating pump Q=25m³/h, H=50m 1 Overcurren t section 316L Xin Jiuyang
3.3 Filtrate transfer pump Q=30m³/h, H=30m 2 Overcurren t section 316L Xin Jiuyang
3.4 Lead mud transfer pump Q=25m³/h, H=58m 3 Overcurren t section CD4MCu Xin Jiuyang
3.5 Submerged sewage pump Q=10m³/h, H=20m 1 Overcurren t section 316L Xin Jiuyang
3.6 cooling water pump Q=4m³/h, H=52m 2 The overcurrent section 304 Xin Jiuyang
Four, stairs, pipeline platform
4.1

All kinds of connecting pipes

1
A. acid and lead mud pipelines 316L、PP Including instrumen ts and meters Automatic manual valve
B. acid mist pipeline PPR/PP
C.pneumatic and cooling water piping 304 Including instrumen ts and meters Automatic manual valve
4.2 Platforms, stairs, railings, Some equipment supports 1 Painted Q235B
Five, electrical control system
5.1 GCK power control cabinet Width × Depth× Height 800×1000×2200 4. Combinati on
5.2 programma ble logic controller Width × Depth× Height 1600×800×2200 1 Combinati on Siemens 1200Series
5.3 IPC IPC- 1 set Yanhua
610L/FSP250-70PSU/EBC- MB06G2/I5- 2400/8G/SSD240G
5.4 Wire and cable 1 batch Gold Cup, Constant Flying (copper core national standard cable)
5.5 Sensor 1 batch Changsha titanium alloy
5.6 Cable tray 1 batch Spray plastic
5.7 Video surveillance system 1 set Combinati on
5.7.1

Liquid crystal display

46 inches 4 yuan Samsung or equivalent
5.7.2 Desktop managemen t computer Dual-core G3250,4G,21.5 inches 1 set Dell or equivalent
5.7.3 Hard disk video recorder DS-7716N-I4 1 set Haikang or equivalent brand
Six, filter pressing part
6.1 plate and frame filter press 50m² 3 Jingjin
6.2 Squeeze pump Q=10m³/h, H=120m 2 The overcurre nt section 304 Xin Jiuyang
6.3 Squeeze water tank JYPF.0TB1401 1 PP
Seven, after-sales service
7.1 Production training
7.2 Operation and maintenanc e training
7.3 Installation and commission ing

Product detail pictures:

China Wholesale Battery Recycling Systems Factories –  Aluminum acid battery – Purui detail pictures

China Wholesale Battery Recycling Systems Factories –  Aluminum acid battery – Purui detail pictures


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Our company since its inception, constantly regards product or service high quality as business life, continually improve creation technology, make improvements to product high-quality and consistently strengthen business total high-quality management, in strict accordance together with the national standard ISO 9001:2000 for China Wholesale Battery Recycling Systems Factories – Aluminum acid battery – Purui , The product will supply to all over the world, such as: Victoria, Panama, Pakistan, We also have the strong ability of integration to supply our best service, and plan to build the warehouse in the different countries around the world, that will be more conveniently to service our customers.

A plastic recycling and granulating machine is a type of equipment used to recycle plastic waste into granules or pellets that can be reused in manufacturing new plastic products. The machine typically works by shredding or grinding the plastic waste into small pieces, then melting and extruding it through a die to form pellets or granules.

There are different types of plastic recycling and granulating machines available, including single-screw and twin-screw extruders. Some machines also include additional features such as screens to remove impurities from the plastic waste or cooling systems to ensure the pellets are solidified properly. PET bottle washing machine, PP woven bags washing line

Plastic recycling and granulating machines are commonly used in industries that generate large amounts of plastic waste, such as packaging, automotive, and construction. By recycling plastic waste, these machines help reduce the environmental impact of plastic disposal and conserve resources by reusing materials that would otherwise be discarded.

Lithium battery recycling equipment is a type of equipment used to recycle and recover valuable materials from lithium-ion batteries, which are commonly used in electronic devices such as smartphones, laptops, and electric vehicles. The equipment typically works by breaking down the batteries into their constituent parts, such as the cathode and anode materials, electrolyte solution, and metal foils, and then separating and purifying these materials for reuse.

There are different types of lithium battery recycling equipment available, including pyrometallurgical processes, hydrometallurgical processes, and mechanical processes. Pyrometallurgical processes involve high-temperature processing of the batteries to recover metals such as copper, nickel, and cobalt. Hydrometallurgical processes use chemical solutions to dissolve the battery components and recover metals, while mechanical processes involve shredding and milling the batteries to separate the materials.

Lithium battery recycling equipment is important for reducing the environmental impact of battery disposal and conserving resources by recovering valuable metals and materials that can be reused in new batteries or other products.

In addition to environmental and resource conservation benefits, lithium battery recycling equipment also has economic benefits. Recovering valuable metals and materials from used batteries can reduce the cost of producing new batteries, as well as create new revenue streams for companies involved in the recycling process.

Furthermore, the increasing demand for electric vehicles and other electronic devices is driving the need for a more efficient and sustainable battery recycling industry. Lithium battery recycling equipment can help meet this demand by providing a reliable and cost-effective way to recover valuable materials from used batteries.

However, it’s important to note that lithium battery recycling is still a relatively new industry, and there are challenges to overcome in terms of developing efficient and cost-effective recycling processes. Additionally, proper handling and disposal of battery waste is crucial to avoid environmental and health hazards. Therefore, proper regulations and safety measures must be in place to ensure the responsible handling and recycling of lithium batteries.

  • Production management mechanism is completed, quality is guaranteed, high credibility and service let the cooperation is easy, perfect!
    5 Stars By Myrna from Cambodia - 2018.12.28 15:18
    Although we are a small company, we are also respected. Reliable quality, sincere service and good credit, we are honored to be able to work with you!
    5 Stars By Murray from Miami - 2018.12.28 15:18
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