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Lithium-ion battery breaking and separation and recycling plant

Short Description:

The waste lithium-ion battery are mainly from the electrical vehicles, like the two wheels or the four wheels. The lithium battery generally has two types LiFePO4 as the anode and LiNi0.3Co0.3Mn0.3O2.

Our machine can process the lithium-ion LiFePO4 as the anode and LiNi0.3Co0.3Mn0.3O2. battery. The layout like the below:

 

  1. To break the batteries pack to separate and check the core is qualified or not. The battery pack will dispatch the shell, elements, aluminum and copper.
  2. The unqualified electric core will be crushed and separated. The crsher will be in the air device protection. The raw material will be anaerobic thermolysis. There will be a waste gas burner to make the exhausted air reach the discharged standard.
  3. The next steps is to separate with the air blow or the water power to separate the cathode and anode powder and the copper and aluminum and the pile head, and the shell scraps.

 


Product Detail

plastic recycling and granulating machine

lithium battery recycling equipment

Product Tags

Waste Lithium-ion battery breaking and separation recycling system

The waste lithium-ion battery are mainly from the electrical vehicles, like the two wheels or the four wheels. The lithium battery generally has two types LiFePO4 as the anode and LiNi0.3Co0.3Mn0.3O2.

Our machine can process the lithium-ion LiFePO4 as the anode and LiNi0.3Co0.3Mn0.3O2. battery. The layout like the below:

  1. To break the batteries pack to separate and check the core is qualified or not. The battery pack will dispatch the shell, elements, aluminum and copper.
  2. The unqualified electric core will be crushed and separated. The crsher will be in the air device protection. The raw material will be anaerobic thermolysis. There will be a waste gas burner to make the exhausted air reach the discharged standard.
  3. The next steps is to separate with the air blow or the water power to separate the cathode and anode powder and the copper and aluminum and the pile head, and the shell scraps.

Waste lithium-ion battery pack breaking lines adopts manual work and high level of automation.

After breaking, crushing, separation and other continuous process,  we could get the diaphragm, shell, copper foil, aluminum foil, anode & cathode powder and other products.

The process is based on market demand, resource regeneration and benefit maximization. Fully efficient recovery of single lithium batteries, leftover bits of materials can be achieved.

The all discharge is standard after the waste water and off-gas are treated.

The ecnomical output data:

NO Main products Capacity or yield (%) Recycling rate(%)
1 Cathode and anode 47.47 >97-98.5
2 Copper 11.76 >98
3 Aluminum 3.91 >98
4  Electrolyte organic solvent 12.73 >97
5 diaphragm 5.92 >84.5
6 Plastic 4.01 >98
7 Pile head and iron shell 12.03 >98

The technical parameter and consumption of the lithium-ion battery recycling line

NO. Item Unit Parameter
1 The capacity of lithium-ion recycling line T/h 0.2-4.0
2 The handling the battery diagonal mm 420
3 Total installation volume kW 1300
4 Electricity consumption kWH/t 426
5 Water consumption M3/t 0.125
6 Waste water recycling use % >96
7 Natural gas M3/t 26.7
8 Auxiliary material consumption USD/t 2.5
9 Directly processing cost USD/t 72

Features:

  1. With on-line oxygen content and temperature inspection, visual monitoring, PLC and charger etc, it intergrate the centrol interlock control. It reaches the CT4 explosion-proof. It is with high safty protection.
  2. As it is with electricity to crush, it can process the LiFePO4 as the anode and LiNi0.3Co0.3Mn0.3O2 battery and other types batteries with high compatibility.  Apart from it, its structure shear tooth can process large capacity. Further more the final scraps are loose and become flakes which are easy to recycle.  Finally the crusher is safe and solve the salt water long discharge time and water polution.
  3. The high yield of the cathod and anode powder. After the thermolysis and water power separation, the yield of cathod and anode power is about >98%(quality >98%), while the air blow separarion reaches 97%(quality >97%). The cathod powder aluminum content is <0.35%.
  4. The high yield recycling of the copper and aluminum. After the color sorter and photoelectric detection and sorting, the final quality of the copper and aluminum is about >99%.
  5. Environmental protection. The raw material in and out the machine is airtight. Also it is with anaerobic thermolysis, air and dust collecting system. We will strictly control the electrolyte and discharge. The air burner and purification use the specific technology wet defluorination. The execution HJ1186-2021 discharge standard.

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  • A plastic recycling and granulating machine is a type of equipment used to recycle plastic waste into granules or pellets that can be reused in manufacturing new plastic products. The machine typically works by shredding or grinding the plastic waste into small pieces, then melting and extruding it through a die to form pellets or granules.

    There are different types of plastic recycling and granulating machines available, including single-screw and twin-screw extruders. Some machines also include additional features such as screens to remove impurities from the plastic waste or cooling systems to ensure the pellets are solidified properly. PET bottle washing machine, PP woven bags washing line

    Plastic recycling and granulating machines are commonly used in industries that generate large amounts of plastic waste, such as packaging, automotive, and construction. By recycling plastic waste, these machines help reduce the environmental impact of plastic disposal and conserve resources by reusing materials that would otherwise be discarded.

    Lithium battery recycling equipment is a type of equipment used to recycle and recover valuable materials from lithium-ion batteries, which are commonly used in electronic devices such as smartphones, laptops, and electric vehicles. The equipment typically works by breaking down the batteries into their constituent parts, such as the cathode and anode materials, electrolyte solution, and metal foils, and then separating and purifying these materials for reuse.

    There are different types of lithium battery recycling equipment available, including pyrometallurgical processes, hydrometallurgical processes, and mechanical processes. Pyrometallurgical processes involve high-temperature processing of the batteries to recover metals such as copper, nickel, and cobalt. Hydrometallurgical processes use chemical solutions to dissolve the battery components and recover metals, while mechanical processes involve shredding and milling the batteries to separate the materials.

    Lithium battery recycling equipment is important for reducing the environmental impact of battery disposal and conserving resources by recovering valuable metals and materials that can be reused in new batteries or other products.

    In addition to environmental and resource conservation benefits, lithium battery recycling equipment also has economic benefits. Recovering valuable metals and materials from used batteries can reduce the cost of producing new batteries, as well as create new revenue streams for companies involved in the recycling process.

    Furthermore, the increasing demand for electric vehicles and other electronic devices is driving the need for a more efficient and sustainable battery recycling industry. Lithium battery recycling equipment can help meet this demand by providing a reliable and cost-effective way to recover valuable materials from used batteries.

    However, it’s important to note that lithium battery recycling is still a relatively new industry, and there are challenges to overcome in terms of developing efficient and cost-effective recycling processes. Additionally, proper handling and disposal of battery waste is crucial to avoid environmental and health hazards. Therefore, proper regulations and safety measures must be in place to ensure the responsible handling and recycling of lithium batteries.

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