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Aluminum acid battery

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The working principle of the waste lead storage battery crushing and separating system is that the storage battery is crushed by a crusher, the crushed fragments are cleaned by a vibrating screen, lead mud is washed away, the cleaned fragments enter a hydraulic separator and are separated by utilizing the characteristics of different specific gravity of materials, and the separated battery plastic fragments and a lead grid pass through screw conveyor output systems from different outlets of the hydraulic separator.

The specific process is to break the waste lead-acid battery to pieces less than 100mm through the knife edge on the hammer head of the crusher and then enter the vibrating screen, in which a plurality of water spray nozzles are arranged, and the materials are fully cleaned under the double action of water power and vibration.

Lead mud in the battery debris is flushed into the lead mud precipitator through the mesh of the sieve plate, and flocculating agent in an appropriate proportion is added into the lead mud precipitator to promote flocculation and sedimentation of the lead mud, so that a scraper in the lead mud precipitator is convenient to convey to a lead mud stirring tank, then lead mud in the tank is conveyed to a filter press through a lead mud conveying pump, and lead paste is formed after pressure filtration, and the lead paste can be conveyed to a pre-desulfurization system for continuous treatment.

At the same time, polypropylene, heavy plastic and lead grid separated after vibration cleaning are sent to the hydraulic separator by the vibrating screen. Due to the different specific gravity of the materials, the above three materials are sent out from the upper, middle and lower outlets respectively after being separated by the hydraulic separator. In order to ensure the thorough cleaning and separation of various materials, the system carries out secondary cleaning and separation of materials, thus ensuring the cleaning and separation effects of various materials.

The system adopts full-screen monitoring, automatic control and high degree of automation. The main equipment adopts 316L stainless steel with good corrosion resistance. Acid liquor in the whole equipment forms an integral internal circulation system. In addition, acid mist dust removalpipelines are connected to the top of each main equipment in a toxic way, acid mist generated in the production process is pumped to an acid mist cleaning filter for cleaning and filtering, and is discharged into the atmosphere after reaching the standard through detection, thereby preventing air pollution and meeting environmental protection requirements.

WechatIMG6851

breaking and separation unit

Serial numb er

Device name Specification model Quantit y Table/s et Main material Remarks
1.1 Vibrating feeder ZG-1000-3000 1 Q235-ALining 316L P=2×3KW

Attached: Weighing Device

10T sensor 4 Hunan Jiangye Changsha titanium alloy
1.2 Belt conveyor JYPF05DB.16 1 Leg 304/Q235idler 304 Belt Fluorine rubber Belt width 800;P=4KW, fully enclosed
1.3 Magnetic iron remover RCDD-10 1 Q235-A P=15KW
1.4 Crusher soundproof room JYPF05DB.19 1 Combinati on
1.5 Crusher JYPF05DB.1 1 316L/304 90KW, 20hammers, 4 air springs
1.6 Dilute oil lubrication station XYZ-6 1 Q235A 2×0.75K W
1.7 Primary vibrating screen JYPF05DB.2 1 Liquid contact portion 316L,reinforcing ribs, legs, Sieve plate 800x 800mm, quantity 3, p = 2 x
1.8 Diaphragm JYPF05DB.3 1 Liquid
filter contact
portion
316L,
reinforcing
ribs, legs,
etc. 304
1.9 Primary JYPF05DB.5 1 Liquid Blade
lead grid contact diameter
screw portion Φ 280×
conveyor 316L, 10. shaft
reinforcing diameter
ribs, legs, Φ 127×
etc. 304 15,
P=7.5KW
1.10 Secondary JYPF05DB.6 1 Liquid Blade
lead grid contact diameter
screw portion Φ 280×
conveyor 316L, 10. shaft
reinforcing diameter
ribs, legs, Φ 127×
etc. 304 15,
P=7.5KW
1.11 Lead mud JYPF05DB.10 1 Liquid
settling tank contact
portion
316L,
reinforcing
ribs, legs,
etc. 304
1.12 Lead mud JYPF05DB.11 1 Liquid P=7.5KW
mixing tank contact V=10m3
portion
316L,
reinforcing
ribs, legs,
etc. 304
1.13 Filtrate tank JYPF05DB.12 1 PP V=10m3
1.14 Hydrodyna mic separator JYPF05DB.15 1 316L
1.15 Horizontal screw conveyor JYPF05DB.22 1 Liquid contact portion 316L,reinforcing ribs, legs, etc. 304 Blade diameter Φ 275× 8diameter of axle φ108×8 P=5.5KW
1.16 Neutralizatio n tank JYPF05DB.23 1 Liquid contact portion 316L,reinforcing ribs, legs, etc. 304 P=11KW
1.17 buffer tank JYPF05DB.24 1 Liquid contact portion 316L,reinforcing ribs, legs, etc. 304 P=3KW
1.18 Acid filter JYPF.0TB702 2 316L

One for standby and one for use

1.19 cooling water tank JYPF.0TB1102 1 PP
Second, the acid mist dust removal part
2.1 Spray purification JYPF05DB.31 Hunan Jiangye 1 PP φ2600*60 00
2.2 Induced draft fan 4-52-B 1 Glass fibre reinforced plastics Fan motor P=22KW
2.3 liusuan pump 60FS-35 1 Plastic lining
2.4 Smoke exhaust window JYPF 1 PP H≤25m
Three, all kinds of acid pump
3.1 Water separation pump Q=60m³/h, H=11m 1 Overcurren t section 316L Xin Jiuyang
3.2 Acid circulating pump Q=25m³/h, H=50m 1 Overcurren t section 316L Xin Jiuyang
3.3 Filtrate transfer pump Q=30m³/h, H=30m 2 Overcurren t section 316L Xin Jiuyang
3.4 Lead mud transfer pump Q=25m³/h, H=58m 3 Overcurren t section CD4MCu Xin Jiuyang
3.5 Submerged sewage pump Q=10m³/h, H=20m 1 Overcurren t section 316L Xin Jiuyang
3.6 cooling water pump Q=4m³/h, H=52m 2 The overcurrent section 304 Xin Jiuyang
Four, stairs, pipeline platform
4.1

All kinds of connecting pipes

1
A. acid and lead mud pipelines 316L、PP Including instrumen ts and meters Automatic manual valve
B. acid mist pipeline PPR/PP
C.pneumatic and cooling water piping 304 Including instrumen ts and meters Automatic manual valve
4.2 Platforms, stairs, railings, Some equipment supports 1 Painted Q235B
Five, electrical control system
5.1 GCK power control cabinet Width × Depth× Height 800×1000×2200 4. Combinati on
5.2 programma ble logic controller Width × Depth× Height 1600×800×2200 1 Combinati on Siemens 1200Series
5.3 IPC IPC- 1 set Yanhua
610L/FSP250-70PSU/EBC- MB06G2/I5- 2400/8G/SSD240G
5.4 Wire and cable 1 batch Gold Cup, Constant Flying (copper core national standard cable)
5.5 Sensor 1 batch Changsha titanium alloy
5.6 Cable tray 1 batch Spray plastic
5.7 Video surveillance system 1 set Combinati on
5.7.1

Liquid crystal display

46 inches 4 yuan Samsung or equivalent
5.7.2 Desktop managemen t computer Dual-core G3250,4G,21.5 inches 1 set Dell or equivalent
5.7.3 Hard disk video recorder DS-7716N-I4 1 set Haikang or equivalent brand
Six, filter pressing part
6.1 plate and frame filter press 50m² 3 Jingjin
6.2 Squeeze pump Q=10m³/h, H=120m 2 The overcurre nt section 304 Xin Jiuyang
6.3 Squeeze water tank JYPF.0TB1401 1 PP
Seven, after-sales service
7.1 Production training
7.2 Operation and maintenanc e training
7.3 Installation and commission ing

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